a) Embroidery Logos: This is one kind of emblem of buyer which is display the identity of each buyer/brand & increases the attraction of gmts to consumers. Embroidery logos done by thread.
Appliqué: Appliqué is like patch on gmts which is pasted by embroidery thread around of edges. This is cut from fabric by leisure or Dai cut.
Thread: Thread is the main element of embroidery. There are many kind of thread, like – Marathon / Coats/ Madera Paris
Thread type is Cotton, Nylon, Metallic.
Stitches: There are some common stitches names:
♣ Jump / Satin / Column stc
♣ Tatami / Fills
♣ Zig-Zug
♣ Run / walk
♣ Two ply
♣ Bean / three ply
♣ Complex fill
Knots: Knots is the one important things of embroidery. Knots create at the end of embroidery. Its must need in embo. If no knots or cut it embo can not be secured & it can open easily. After knots thread end need to keep at least ¼”.
Position of embroidery: Position of the embo is most important in gmts. Position of embo can various places as per buyer requirements like – chest, sleeve, back, collar, lower waist, knee etc. To ensure the position use the pattern. During the embo QA check the position carefully compare with pattern position, artwork.
Machine- For embo YO using the Sunstar machine.
R.P.M- Run Per Minute
Embroidery Logos/Appliques dimension: Embroidery logos/appliqués dimension are required at embo artwork. Pattern maker makes the position as per worksheet sketch. In the design disk have the dimension also. As per disk/artwork fty implement the dimension.
C) How to check & find out the defects and how it’s presentation:
For New issue: QA at first collect the work sheet, color swatch & check the embo carefully like – art work, color way, size/dimension, logo thread color. QA check the pattern, logo position on pattern & compare the panel with pattern. Before the production start do the lab test.
For production: After receive the issue chalan QC check the all information in bundle card like- style no. , fabric item/color, fabric face-back, color code/component with worksheet. Then after making 20 pcs qa check logo dimension, embo thread/color/thickness and other quality with buyer approve swatch as well as worksheet. QC check the embo panel 100% and make daily report. QC checks randomly the logo position with pattern to ensure the logo correct position. After found the rejection in the 100% inspection qc give the rej panel to production supervisor for repair. Repaired panel recheck 100% which are non-repairable, qc maintain a register book to entry that with production supervisor sign & qc give that pieces for recut. After recut/remake QC recheck that production and maintain register.
Some defects in embroidery:
· Logo position displaces / wrong
· Logo bias, thicker, thin.
· Fabric/Logo color way wrong
· Fabric/Panel face-back wrong
· Tension unadjusted (loose/tight)/ looping thread/ gap.
· Broken stc.
· Thread end come out
· Fabric puckering around of embroidery
· Oil marks
· Glue on back of logo side
· Knot unsecured.
Niddle detection in embroidery: During the production times if broken the niddle of machine then need to check all bundle of panel and around of machine head by niddle detector (hand held). If not found the broken niddle need to make broken niddle lost notice report and sign by concern QC, APG and should keep the record in metal detection room. Some of the panels do 100% metal detection in embo room if buyer required.
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