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Monday, September 12, 2011

What is Metal Detection & Why Metal Detection are Requires.


A. What is metal detection & why metal detection is require ?
Metal detection is detect/find out any metallic things from gmt’s by machine. There are two kind’s of metal detection conveyor &hand held.
Metal detection is most important safety issue. To ensure no have any kinds of metallic things like broken ndl, pin etc in gmt’s, to ensure gmts are nickel free, ferrous free need the metal detection.
If have any kinds of metal in gmts it can effect ton body.

B. Keeping record & handling metal detected gmts: Keep the all record in nreport format (100% gmts metal detection report, Daily summary report, Machine calibration test report) &log book maintaining for metal. Metal free gmts goes to pack & non free gmts (containing metal) if found metal in gmts try to repair & after repair it will be re inspect for ensuring. Non repairable gmts goes to stock (non shippable)with report.

C. Kinds products safety /japan orders obligation/ other request if any: All kinds & Japan order must be 100% metal check & metal free.
All accessories/ components must check by metal detecting machine before attaching with gmts. Down, padding gmts check in small parts by metal detecting machine before attaching whole gmts. If have any buyer requirements all the orders (all time) try do the 100% metal detection.

D. Torque & tension testing/ calibration checking---
Calibrate the conveyor machine by calibration standard card 1.00mm in 3 steps.
First check step: Calibration card should top of the calibration card box. Need to check in 3 point of machine like 2 sides & center.
Second check step-: Calibration card should side of the calibration card box. Need to check in 3 point of machine like 2 sides & center.
Third check step: Calibration card should down of the calibration card box. Need to check in 3 point of machine like 2 side & center.
Also need to check the function of machine indicators/ speed/ levels.( Follow the buyer or factory standard).


E. Certification of metal detection:-Factory & accessories supplier ensure the 100% metal detection as required & give the report/ certificate weather goods are metal free.


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